This highly detailed digital repair manual covers all repairs, servicing and troubleshooting procedures. All technical details taken directly from the manufacturer can be found in this manual. New Holland FR9040, FR9050, FR9060, FR9080, FR9090 Forage Harvester Service Repair Manual is the same manual used by professional technicians, mechanics and workshops around the world

New Holland FR9040, FR9050, FR9060, FR9080, FR9090 Forage Harvester Service Repair Manual has easy-to-read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart, Using this repair manual is an inexpensive way to keep your vehicle working properly.

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Part number 47500830
English
February 2013
Replaces part number 84339558

Part number 87725913D
English
January 2013

 

 

Models Covered:

New Holland FR9040 Forage Harvester
New Holland FR9050 Forage Harvester
New Holland FR9060 Forage Harvester
New Holland FR9080 Forage Harvester
New Holland FR9090 Forage Harvester

Product Market Product Engine
FR9040 North America F2CE9684U*E151
FR9040 Latin America F2CE9684U*E151
FR9040 International Region F2CE9684U*E151
FR9040 Europe F2CE9684U*E151
FR9050 North America F3BE0684J*E811
FR9050 Europe F3BE0684J*E811
FR9050 International Region F3BE0684J*E811
FR9050 Latin America F3BE0684J*E811
FR9060 International Region F3CE0684A*E814
FR9060 Europe F3CE0684A*E814
FR9060 Latin America F3CE0684A*E814
FR9060 North America F3CE0684A*E814
FR9090 North America FVAE2884X*B200
FR9090 Europe FVAE2884X*B200
FR9090 International Region FVAE2884X*B200

 

 

Manual Contents:

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Main gearbox and drive ……………………………………………………… 14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14.1
Transmission…………………………………………………………………… 21
[21.114] Mechanical transmission . . . . . . . . . . . . .. . . . . . . . . . . . . 21.1
[21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.100] Mechanical transmission lubrication system . . . . . . . . . . . . . . . .. . . . . . . . 21.3
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.101] Mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . 23.2
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.450] Rear-powered steerable axle . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
Hydrostatic drive………………………………………………………………. 29

[29.100] Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . . 29.1
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.3
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.600] High flow hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.410] Header or attachment height system . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.602] Header or attachment leveling system . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.514] Upper feed roll gearbox system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.530] Spout rotation circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.532] Spout raising system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.534] Spout deflector system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . 55.6
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . 55.7
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.830] Rotary screen drive and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
Attachments/Headers………………………………………………………… 58
[58.900] Belt feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1
Product feeding ……………………………………………………………….. 60
[60.103] Lower feed rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1
[60.107] Upper feed rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2
[60.155] Metal detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
Chopping……………………………………………………………………….. 64
[64.100] Cutterhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.1
[64.106] Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.2
[64.130] Drum gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.3
[64.140] Sharpening system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.4
[64.150] Shearbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.5
[64.160] Crop processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.6
Ejection …………………………………………………………………………. 70
[70.120] Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70.1
[70.140] Spout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70.2
Platform, cab, bodywork, and decals ……………………………………… 90

[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

 

 

 

 

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File Format: PDF, 2995 Pages
Compatible: All Versions of Windows & Mac
Language: English
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