This highly detailed digital repair manual covers all repairs, servicing and troubleshooting procedures. All technical details taken directly from the manufacturer can be found in this manual. New Holland FR450, FR500, FR600, FR700, FR850 Forage Harvester Service Repair Manual is the same manual used by professional technicians, mechanics and workshops around the world

New Holland FR450, FR500, FR600, FR700, FR850 Forage Harvester Service Repair Manual has easy-to-read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart, Using this repair manual is an inexpensive way to keep your vehicle working properly.

 

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Part number 47812470
English
February 2015
Replaces part number 47688004

 

 

Models Covered:

Product Market and Engine
FR850 FR850 TIER 2 [5803 – ] Europe FVAE2884X*B200
FR450 FR450 TIER 4A [5803 – ] Europe F2CFE613A*A
FR500 FR500 TIER 4A [5803 – ] Europe F3BFE613E*A
FR600 FR600 TIER 3 [5803 – ] Europe F3CE0684E*E920

New Holland FR450, FR500, FR600, FR700, FR850 Forage Harvester

 

 

Manual Contents:

INTRODUCTION
Engine…………………………………………. 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . 10.2
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
Main gearbox and drive ………………………………………. 14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission……………………………………… 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . 21.1
[21.120] Gearbox . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 21.2
[21.130] Mechanical transmission external controls. . . . . . . . . 21.3
[21.100] Mechanical transmission lubrication system . . . . . . . . . . 21.4
[21.145] Gearbox internal components. . . . . .. . . . . . . . 21.5
[21.182] Differential. . . . . . . . . . . . . . . . . . . . 21.6
Four-Wheel Drive (4WD) system …………. 23
[23.101] Mechanical control . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . 23.2
Front axle system ………………………………. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . 25.2
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
Rear axle system………………………………….. 27
[27.450] Rear-powered steerable axle . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
Hydrostatic drive……………………………. 29
[29.100] Transmission and steering hydrostatic control . . . . . . .. . . . 29.1
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . 29.2
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 29.3
Brakes and controls ………………………… 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.106] Variable displacement pump . . . . . . . . .. . . . . . . . . . . . . 35.2
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.350] Safety and main relief valves . . . . . . .. . . . . . . . . 35.6
[35.600] High flow hydraulics . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 35.7
[35.410] Header or attachment height system . . . . . . . . . . . . . . . 35.8
[35.602] Header or attachment leveling system . . . . . . . . . . . . . . . 35.9
[35.514] Upper feed roll gearbox system . . . . . . . . . . . . . . . . . . . . . 35.10
[35.516] Cutterhead drive system . . . . . . . . . . .. . . . . . . . . . . 35.11
[35.530] Spout rotation circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.532] Spout raising system . . . . . . . . . . . . . . . . . . . . . . . 35.13
[35.534] Spout deflector system. . . . . . . . . . . . . . . . . . . . . . . 35.14
Steering………………………………………… 41
[41.101] Steering control . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . 41.2
[41.206] Pump . . . . . . . . . .. . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . 41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . 41.5
Wheels…………………………. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . .. . . . . . . . . . . . . . . . 44.2
Cab climate control ………………. 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ………………………… 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.015] Engine control system. . . . . . . . . . . . . .. . . . . . . . . . . . . 55.3
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . 55.6
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . . 55.12
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . 55.13
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . 55.14
[55.421] Feeding control system . . . . . . . . . . . . . . . 55.15
[55.800] Metal detector . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 55.16
[55.820] Chopping and cutting control systems . . . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.830] Rotary screen drive and cleaning . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19
[55.450] Ejecting control system . . . . . . . . . . . . . . . . . . . . . . . . . 55.20
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . 55.21
Attachments/Headers…………………. 58
[58.900] Belt feeding . . . . . . . . . . . . . . . . . . . . . . . . 58.1
Product feeding ………………………….. 60
[60.103] Lower feed rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1
[60.107] Upper feed rolls . . . . . . . .. . . . . . . . . . . . . . 60.2
[60.155] Metal detector . . . . . . . .. . . . . . . . . . . . . . . . . . 60.3
Chopping……………………….. 64
[64.100] Cutterhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.1
[64.106] Drum . . . . . . . . . . . . . . . . . . . . . . . . 64.2
[64.130] Drum gearbox . . . . . . . . . . . . . . . . . . 64.3
[64.140] Sharpening system. . . . . . . . . . . 64.4
[64.150] Shearbar . . . . . . . . . . . . . . . . . . . 64.5
[64.160] Crop processor. . . . . . . . . . . . . . . . . . . 64.6
[64.170] Transition channel/concave and lever . . . . . 64.7
Ejection ………………………………………. 70
[70.120] Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . 70.1
[70.140] Spout . . . . . . . . . . . .. . . . . . . . . . . . . . . . 70.2
Platform, cab, bodywork, and decals ……………. 90
[90.105] Machine shields and guards . . . . . . . . . 90.1
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

 

 

File Format: PDF, 4019 Pages
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

 

 

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Q. Can I use this Manual on more than one computer?
A. Yes, this Manual can be used on as many computers as required.

Q. Can I print out a page?
A. Yes you can print out a single page or the entire manual, its your choice.

Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.

Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.

 

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