This highly detailed repair manual covers all repairs and servicing. All technical details taken directly from the manufacturer can be found in this manual, It is the factory manual from the manufacturer. John Deere Series 400 6076 Diesel Engines Service Technical manual is the same manual used by professional technicians, mechanics and workshops around the world.
John Deere Series 400 6076 Diesel Engines Service Technical service repair manual has easy to read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart. For that reason, you will not find it difficult to repair or to maintain some of the innovative features loaded on the vehicle when you have the manual. Using this repair manual is the true way to keep your vehicle working properly.
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Models Covers:
John Deere Series 400 6076 Diesel Engines Service Technical
Manual Covers:
Group 00—Safety
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-1
Group 01—General Information
Unified Inch Bolt and Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . 01-1
Metric Bolt and Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . 01-2
Engine Model Designation . . . . . . . . . . . . . . 01-3
Engine Serial Number Plate Information . . . . . 01-4
Engine Application Chart . . . . . . . . . . . . . . . 01-5
Engine Application Chart . . . . . . . . . . . . . . . 01-6
Group 02—Fuels, Lubricants, and Coolant
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . 02-1
Lubricity of Diesel Fuels . . . . . . . . . . . . . . . 02-1
Engine Break-In Oil . . . . . . . . . . . . . . . . . . 02-2
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 02-3
Oilscan and Coolscan . . . . . . . . . . . . . . . . . 02-4
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . 02-4
Alternative and Synthetic Lubricants . . . . . . . 02-5
Engine Coolant Requirements . . . . . . . . . . . 02-5
Recommended Engine Coolant . . . . . . . . . . . 02-7
Engine Coolant Specifications . . . . . . . . . . . 02-8
Replenish Supplemental Coolant
Additives Between Coolant Changes . . . . 02-10
Operating in Tropical Conditions . . . . . . . . . 02-11
Flush and Service Cooling System . . . . . . . 02-12
Disposing of Coolant . . . . . . . . . . . . . . . . 02-13
Group 03—Engine Mounting
Engine Repair Stand . . . . . . . . . . . . . . . . . 03-1
Safety Precautions . . . . . . . . . . . . . . . . . . . 03-2
Install 400 Series Adapters on Repair
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . 03-2
Engine Lifting Procedure . . . . . . . . . . . . . . . 03-3
Clean Engine . . . . . . . . . . . . . . . . . . . . . . 03-4
Disconnect Turbocharger Oil Inlet Line . . . . . 03-4
Mount Engine On Repair Stand . . . . . . . . . . 03-5
Group 04—Engine Rebuild Guide
6076 Engine Disassembly Sequence . . . . . . . 04-1
Sealant Application Guidelines . . . . . . . . . . . 04-2
6076 Engine Assembly Sequence . . . . . . . . . 04-4
Group 05—Cylinder Head and Valves
Special or Essential Tools . . . . . . . . . . . . . . 05-1
Service Equipment and Tools . . . . . . . . . . . . 05-3
Other Material . . . . . . . . . . . . . . . . . . . . . . 05-4
Cylinder Head and Valves Specifications . . . . 05-5
Check and Adjust Valve Clearance . . . . . . . . 05-7
Check Valve Lift . . . . . . . . . . . . . . . . . . . . 05-9
Remove Cylinder Head . . . . . . . . . . . . . . . 05-10
Disassemble and Inspect Rocker Arm
Shaft Assembly . . . . . . . . . . . . . . . . . . 05-12
Assemble Rocker Arm Shaft Assembly . . . . 05-14
Measure Valve Recess . . . . . . . . . . . . . . . 05-14
Preliminary Cylinder Head and Valve
Checks . . . . . . . . . . . . . . . . . . . . . . . . 05-15
Remove Valve Assembly . . . . . . . . . . . . . . 05-16
Inspect and Measure Valve Springs . . . . . . 05-17
Inspect Valve Rotators and Wear Caps . . . . 05-17
Clean Valves . . . . . . . . . . . . . . . . . . . . . . 05-18
Inspect and Measure Valves . . . . . . . . . . . 05-18
Grind Valves . . . . . . . . . . . . . . . . . . . . . . 05-19
Inspect and Clean Cylinder Head . . . . . . . . 05-19
Check Cylinder Head Combustion Face
Flatness . . . . . . . . . . . . . . . . . . . . . . . 05-20
Measure Cylinder Head Thickness . . . . . . . 05-21
Clean Valve Guides . . . . . . . . . . . . . . . . . 05-22
Measure Valve Guides . . . . . . . . . . . . . . . 05-22
Knurl Valve Guides . . . . . . . . . . . . . . . . . 05-23
Clean and Inspect Valve Seats . . . . . . . . . 05-23
Measure Valve Seats . . . . . . . . . . . . . . . . 05-24
Grind Valve Seats . . . . . . . . . . . . . . . . . . 05-25
Remove Valve Seat Inserts and Measure
Bores . . . . . . . . . . . . . . . . . . . . . . . . . 05-26
Install Valve Seat Inserts . . . . . . . . . . . . . . 05-27
And More——–
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**Total Pages: 456
**File Format: PDF
**Language: English
**Requirements: Adobe PDF Reader & WinZip
**Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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