This is the complete factory service repair manual for the Caterpillar Cat DP40, DPL40, DPL45, DPL50 Diesel Forklift Truck. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Caterpillar Cat DP40, DPL40, DPL45, DPL50 Diesel Forklift Truck Service Repair Workshop Manual covers every single detail on your machine. provides step-by-step instructions based on the complete disassembly of the machine. This repair manual is an inexpensive way to keep you vehicle working properly.

 

Models and Serial Numbers:

DP40
DPL40
DPL45
DPL50

 

Service Repair Manual Covers:

1. Chassis and Mast Service manual, PDF, 404 Pages
Contents:
General
Serial number locations, Dimensions, Technical data
Cooling system
Fan removal and installation, Fan belt adjustment
Electrical system
Console box, Chassis electrical devices, Care of the battery, Schematic
Power train
Removal and installation
Clutches
Dry type clutch, Wet type clutch, Pressure plate assembly, Clutch booster, Clutch master cylinder,
Clutch release cylinder, Adjustment
Manual transmission
Description, Suggestions for removal and installation, Disassembly, Inspection and repair, Reassembly
Powershift transmission
Torque converter, 1 -speed transmission, Control valve, Automatic 2-speed transmission
Front axle and reduction differential
Front tires, Front axle, Reduction and differential
Rear axle
Rear axle, Rear tires
Brake system
Master cylinder, Wheel brakes, Brake booster
Steering system
Steering gear, Power cylinder, Flow divider
Hydraulic system
Tank, Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve
Masts and forks
Dual-stage panoramic mast
Troubleshooting
Service data
Maintenance standards, Periodic service chart, Periodic replacement parts, Lubrication instructions,
Special tools, Inspection guide

2. S6S Diesel Engine Service manual, PDF, 146 Pages
Contents:
GENERAL
MAINTENANCE STANDARDS
SPECIAL TOOLS
OVERHAUL INSTRUCTIONS
ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
ENGINE AUXILIARIES REMOVAL AND INSTALLATION
ENGINE MAIN PARTS
INLET AND EXHAUST SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
WORKSHOP TIPS
And More…….

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

 

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