This is the complete factory service repair manual for the Caterpillar Cat DP100 DP115 DP135 DP150 Forklift Lift Trucks. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Caterpillar Cat DP100 DP115 DP135 DP150 Forklift Lift Trucks Service Repair Workshop Manual covers every single detail on your machine. provides step-by-step instructions based on the complete disassembly of the machine. This repair manual is an inexpensive way to keep you vehicle working properly.

 

Models and Serial Numbers:

DP100 (3DP-10011-up)
DP115 (4DP-10011-up)
DP135 (5DP-10011-up)
DP150 (6DP-10011-up)

 

Service Repair Manual Covers:

GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Technical Data, Dimensions
COOLING SYSTEM
Removal and Installation, Fan Belt Adjustment
ELECTRICAL SYSTEM
Console Box, Major Components, Lamp Bulb Specifications, Batteries, Electrical System Schematic
POWER TRAIN
2-speed Transmission, 3-speed Transmission, Gear Ratios, Removal and Installation, Engine and Transmission Unit
2-SPEED POWERSHIFT TRANSMISSION
Torque Converter, Transmission, Power Flow, Control Valve, Main Regulator Valve,
Hydraulic Controls, Speed Selector System, Control System
3-SPEED POWERSHIFT TRANSMISSION
Torque Converter, Transmission, Power Flow, Control Valve, Main Regulator Valve,
Hydraulic Controls, Speed Selector System, Control System
FRONT AXLE AND REDUCTION DIFFERENTIAL
Front Wheels (Tires), Front Axle and Reduction Differential
REAR AXLE
Rear Axle, Power Cylinder, Minimum Turning Radius
BRAKE SYSTEM
Wheel Brake System, Brake Control Valve, Air Master, Air Governor, Air Dryer, Parking Brake, Testing and Adjusting
STEERING SYSTEM
Steering Control Valve, Tilt Steering Assembly
HYDRAULIC SYSTEM
Hydraulic System, Hydraulic Tank, Gear Pump, Priority Valve, Control Valve, Flow Regulator Valve,
Down Safety Valve, Lift and Tilt Cylinders
MASTS AND FORKS
Simplex Mast
HYDRAULIC FORK POSITIONER
Applicable Attachment Models, Specifications, Structure, Removal and Installation, Removal,
Installation, Fork Positioner Assembly, Fork Positioner Cylinder, Inspection and Adjustment, Troubleshooting, etc.
HYDRAULIC SIDE SHIFTERS
Side Shifter Assembly, Hydraulic Cylinder
SERVICE DATA
Maintenance Chart, Tightening Torque for Standard Bolts and Nuts, Periodic Replacement Parts,
Lubrication Instructions, Weight of Major Components, Special Tools
2. 6D16 Diesel Engine Service Manual, PDF, 305 Pages
Contents:
HOW TO READ THIS MANUAL
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT .
And More…….

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

 

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