This is Complete Operator’s Manual for AGCO Power 5th Generation AWF Engines.
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.
Please read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Reading operating manual will help you and others avoid personal injury or damage to the machine. The information provided in this manual will provide the operator with the safest and most efficient way to use the machine. Knowing how to operate the machine safely and correctly will enable you to train others to operate the machine.
Use this AGCO Power 5th Generation AWF Engines operator’s manual as a guide, Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.
Models Covered:
AGCO Power 5th Generation AWF Engines
Manual Covers:
1 Introduction
1.1 Safety instructions
1.2 To the user
1.2.1 Engine type designations
1.2.2 Location of the engine serial number
1.2.3 Marking of the engine control unit
1.2.4 Lifting the engine
1.3 Technical data
1.3.1 Principal dimensions and data
1.3.2 Fuel system
1.3.3 Lubrication system
1.3.4 Cooling system
1.4 Engine overview
1.5 Air control system
1.5.1 Turbocharging
1.5.2 2 stage turbocharging
1.5.3 Cooling of inlet air
1.5.4 Interstage charge air cooling
1.5.5 Throttle valve
1.5.6 Exhaust gas recirculation system
1.6 Fuel system
1.7 Engine control system
1.8 Lubrication system
1.9 Cooling system
1.9.1 Engine heater
1.10 Electrical system
1.11 SCR system
1.11.1 SCR system overview
1.11.2 SCR system components and their functions
1.11.3 SCR system technical data
2 Operation
2.1 Operation and driving
2.2 Daily pre-start check
2.3 Starting the engine
2.4 Starting the engine in cold conditions
2.4.1 Warming up the engine
2.5 Attention during operation
2.6 Stopping the engine
3 Maintenance
3.1 Periodical maintenance
3.2 Maintenance charts
3.2.1 Maintenance chart
3.2.2 Maintenance chart
3.2.3 Maintenance chart
3.2.4 Maintenance chart
3.3 Maintenance to be made daily or at 10 hours intervals
3.3.1 Check engine oil level
3.3.2 Check coolant level
3.3.3 Check for leakages
3.3.4 Clean air filter cyclone
3.4 Maintenance to be made weekly or at 100 hours intervals
3.4.1 Clean or change air filter
3.4.2 Clean cooling system (from outside)
3.4.3 Check fan belt tightness
3.4.4 Check battery fluid level
3.5 Maintenance to be made at 300 – 500 hours intervals
3.5.1 Change engine oil
3.5.2 Oil sump capacity
3.5.3 Change oil filter
3.6 Maintenance to be made at 800 – 1200 hours intervals
3.6.1 Change fuel filters
3.6.2 Bleeding the fuel system
3.6.3 Drain fuel tank
3.6.4 Adjusting valves
3.7 Maintenance to be made at 4000 hours intervals
3.7.1 Check turbocharger play and check that the intercooler cell is clean
3.8 Maintenance to be made once a year
3.8.1 SCR system maintenance
3.8.2 Change SCR system main filter
3.9 Maintenance to be made every two years
3.9.1 Change coolant
3.10 Additional maintenance instructions
3.10.1 Bleeding the fuel system
3.10.2 Before the cold season
3.10.3 Tightening torques
3.10.4 Lubricating oil quality requirements
3.10.5 Coolant quality requirements
3.10.6 Fuel quality requirements
4 Troubleshooting
4.1 Engine control system fault codes
4.2 Electronic diagnostic tool
4.2.1 EDT diagnostic terminal
4.2.2 Diagnostic terminal components
4.3 Electronic control unit fault codes
4.4 Electronic control unit fault codes
4.5 Troubleshooting of the engine
Index
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**Total Pages: 137
**File Format: PDF
**Language: English
**Requirements: Adobe PDF Reader & WinZip
**Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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